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charging pile testing platform
charging pile testing platform

GF1118MOBILE CHARGING PILE FACILITY TESTING PLATFORM FOR EV

The GF1118 mobile charging pile facility testing platform for EV integrates the detection platform and the vehicle, ensuring the safety and comfort during driving. The testing platform includes: remote console, AC / DC integrated load unit, EV& Charging Pile AC Test Set, EV& Charging Pile DC Test Set, AC parameter measurement device, power analyzer and safety regulation instrument, etc. Among them, the built-in integrated programmable load unit capacity is up to 120KW (DC) +24KW (AC), which can meet the measurement and detection of off-board charging piles of 240KW and below and the detection of AC charging piles of 24kw and below. In addition, the test vehicle has the function of interoperability and protocol consistency test of charging piles, and adds all the test contents of the latest energy standard on-site test procedures for electric vehicle charging equipment. The installation area of on-board power supply is reserved on the vehicle. The user can select and match the on-board power supply according to the actual needs to meet some special occasions. When there is a lack of electric detection vehicle source on site, it can be used as the equipment emergency power supply.

APPLICATION

■ Electrical laboratory; ■ Metrological service center; ■ EV & Charging pile operator; ■ Laboratories of power utilities; ■ Third party testing organization; ■ Electricity power bureau & power company; ■ National Metrology and testing department;

FEATURES

■ Integrated design, built-in AC / DC load and related test equipment, out of the pile, i.e. on arrival;

■ With the "characteristic quantity detection" technology, the GB/T 34657.1-2017 interoperability test can be completed without the internal wiring of the charging pile, and the gun can be inserted once, which is safe and fast;

■ Using multi closed-loop zero flux sensor based on fluxgate technology and electronic FPGA technology, DC measurement can achieve accuracy better than 0.05% in a wide range, and accuracy better than 0.01% in full range;

■ Using 512 times oversampling and 24bit ad technology, AC measurement can achieve an accuracy of better than 0.05% in a wide range and an accuracy of better than 0.01% in full range;

■ Complete all verification items of JJG1148 and JJG1149 with one touch (card swiping operation is required, and the typical test time is 5 minutes);

■ More than 200 types of off board charger BMS commissioning experience, supporting national standards GB/T27930-2015, GB/T27930-2011, etc;

■ Multiple protections, using "Kalman prediction algorithm", constantly monitor the operation indicators of various equipment in the system, predict the possible hidden dangers or faults, and ensure the safety and reliability of the system;

■ "Wireless local area interconnection technology" can be used in the cab for remote testing, especially for outdoor harsh environment;

■ Connect to the "network cloud platform", interact with the data of the test center, and return the test information and status in real time;

■ Various power supply schemes, including energy vehicle battery power supply, external power supply and on-site AC charging pile power supply, fully meet the complex on-site conditions.

1.For Charging AC Pile Test Item

Test Type Functions Test Type Functions
Interoperability test inspection items Connection confirmation test General inspection(NBT site inspection regulations) Verification of technical data
Charging readiness test Visual inspection
Start up and charging phase test Internal inspection
Normal charge end test Charging mode and connection mode check
Charging connection control sequence test Cable management and storage inspection
CC interrupt test Sign check
CP interrupt test Safety protection inspection(NBT site inspection regulations) Insulation resistance test
CP grounding test Grounding test
Continuity loss test of protective grounding conductor Residual current protection function test
Output overcurrent test Direct contact protection test
Disconnect switch S2 test Functional inspection(NBT site inspection regulations) Display function
CP loop resistance test Input function
JJG Metrological verification regulation Visual inspection Charging function
Insulation resistance test Communication function with operation management system
Working error Safety requirements inspection(NBT site inspection regulations) Emergency stop function test
Indication error Locking function test
Payment amount error Door opening protection test
Clock indication error others ……

2.For Charging DC Pile Test Item

Test Type Functions Test Type Functions
Charging DC pile interoperability test function Connection mode check General inspection(NBT site inspection regulations) Verification of technical data
Interface structure dimension inspection Visual inspection
Dimensional inspection of interface space Internal inspection
Connection confirmation test Charging mode and connection mode check
Self test phase test Cable management and storage inspection
Charging readiness test Sign check
Charging phase test Safety protection inspection(NBT site inspection regulations) Insulation resistance test
Normal charge end test Grounding test
Charging connection control sequence test Direct contact protection test
Communication interruption test Functional inspection(NBT site inspection regulations) Display function
Switch S off test Input function
Vehicle interface Disconnection Test Charging function
Insulation fault test Communication function with operation management system
PE break test Safety requirements inspection(NBT site inspection regulations) Emergency stop function test
Output voltage control error test Locking function test
Output current control error test Door opening protection test
Output current control time test Charging DC pile output performance test(NBT site inspection regulations) Low voltage auxiliary power supply test
Output current stop rate test Output voltage error test
Control pilot voltage over limit test Output voltage measurement error test
Charging DC pile protocol conformance test items CHM message test Output current error test
CRM message test Output current measurement error test
Charge handshake test Voltage limiting characteristic test
Charge handshake negation test Current limiting characteristic test
CRM message test JJG Metrological verification regulation Visual inspection
CML message test Insulation resistance test
CRO message test Working error
Charging parameter configuration test Indication error
Charge parameter configuration negative test Payment amount error
CRO message test Clock indication error
CCS message test others ……
CST message test
Charging test
Charge negation test
CST message test
CSD message test
Charge end test
Charge end negative test